Composite Materials And Calibration Assemblies Using The Same

ABSTRACT

A calibration assembly is disclosed. In one embodiment, a calibration assembly calibrating a downhole formation evaluation tool includes a calibration base having a first geometry, a calibration insert including a first material and having a second geometry, and a second material having a third geometry and being different from the first material. The second geometry enables the calibration insert to receive the second material to form a first composite region, wherein the first and second materials and the second and third geometries are selected such that a calibration property of the calibration assembly apparatus substantially matches a corresponding calibration property of a third material. Additional apparatuses, devices, and methods are also disclosed.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation of U.S. patent application Ser. No.12/603,902, entitled “Composite Materials And Calibration AssembliesUsing The Same” and filed Oct. 22, 2009, which claims benefit from U.S.Provisional Patent Application Ser. No. 61/145,862, entitled “CompositeMaterials for Logging Tool Calibration,” and filed Jan. 20, 2009, all ofwhich are hereby incorporated by reference in their entirety.

BACKGROUND

Wellbores may be drilled to, for example, locate and producehydrocarbons. During a drilling operation, it may be desirable toevaluate and/or measure properties of encountered formations, formationfluids and/or formation gasses. In some cases, a drillstring is removedand a wireline tool deployed into the wellbore to test, evaluate and/orsample the formation(s), formation gas(ses) and/or formation fluid(s).In other cases, the drillstring may be provided with devices to testand/or sample the surrounding formation(s), formation gas(ses) and/orformation fluid(s) without having to remove the drillstring from thewellbore.

Calibration may be required to improve the accuracy of such downholeformation evaluation tools. A calibration procedure may involve placingthe tool in one or more standard environments having knowncharacteristics and/or parameters, recording measurements taken by oneor more sensors of the tool within the standard environment, andrelating the measurements to one or more reference measurements. Bycalibrating a tool, measurement differences that arise from thetolerances and/or variations in the components used to implement thetool may be reduced and/or substantially eliminated.

BRIEF DESCRIPTION OF THE DRAWINGS

The present disclosure is best understood from the following detaileddescription when read with the accompanying figures. It is emphasizedthat, in accordance with the standard practice in the industry, variousfeatures are not drawn to scale. In fact, the dimensions of the variousfeatures may be arbitrarily increased or reduced for clarity ofdiscussion.

FIG. 1 depicts a partial cross-sectional view of an example wellsitedrilling system including a downhole module that may be calibratedaccording to one or more aspects of the present disclosure.

FIG. 2 depicts a partial cross-sectional view of an example wellsitewireline system including a downhole module that may be calibratedaccording to one or more aspects of the present disclosure.

FIGS. 3A-3E depict an example calibration assembly according to one ormore aspects of the present disclosure.

FIGS. 4A-8B depict other example composite materials according to one ormore aspects of the present disclosure.

FIGS. 9A-9F and 10A-10F depict example emulation properties of compositematerials according to one or more aspects of the present disclosure.

DETAILED DESCRIPTION

It is to be understood that the following disclosure provides manydifferent embodiments, or examples, for implementing different featuresof various embodiments. Specific examples of components and arrangementsare described below to simplify the present disclosure. These are, ofcourse, merely examples and are not intended to be limiting. Inaddition, the present disclosure may repeat reference numerals and/orletters in the various examples. This repetition is for the purpose ofsimplicity and clarity and does not in itself dictate a relationshipbetween the various embodiments and/or configurations discussed.Moreover, the formation of a first feature over or on a second featurein the description that follows may include embodiments in which thefirst and second features are formed in direct contact, and may alsoinclude embodiments in which additional features may be formedinterposing the first and second features, such that the first andsecond features may not be in direct contact.

To accurately calibrate downhole tools, the tolerances and/or variationsin a standardized calibration environment should be small relative tothose of the calibrated tool. This may be difficult to achieve. Thecalibration environment may include one or more calibration materialssuch as an aluminum alloy, which have properties that may be measured bythe tool and which may then be used to calibrate the tool. Because thecalibration materials conventionally used to calibrate tools may varyfrom batch to batch and/or from sample to sample, calibrations performedusing such materials may lead to inaccurate results. Moreover,calibration materials having property values that are adequatelycontrolled may not have those properties over a sufficient range ofvalues. As used herein, a calibration material is any material such asan alloy having substantially known properties that are measured by atool and then used to adjust, set and/or otherwise calibrate one or morecomponents, devices, elements and/or computations of the tool.

To overcome at least these deficiencies, the present disclosuredescribes composite materials that may be used to emulate and/or mimicthe properties of other materials, and calibration assembliesconstructed using the same. Disclosed example composite materialscombine and/or assemble two or more different materials, which each mayhave well-controlled and/or well-known properties, to form a compositematerial having properties with adequate precision over a desired range.The composite material may be implemented through machining, laminatingand/or assembly processes rather than by the alloying processes used ina mill to form alloys. Because the materials used to form the compositemay be selected from substantially pure materials (e.g., aluminum and/ortitanium), which have properties that vary insignificantly from batch tobatch, the resulting composite materials may be reliably, repeatedlyand/or consistently formed to have the intended and/or required tighttolerances and small parameter variations. The type and/or arrangementof materials may be selected and/or adjusted to yield a compositematerial having a desired range of properties. The composite materialsdescribed herein may be used to mimic and/or emulate the properties ofdifferent materials, including calibration alloys and/or calibrationmaterials used to calibrate downhole formation evaluation tools.However, composite materials according to one or more aspects of thepresent disclosure, whether or not they are used to constructcalibration assemblies, need not be designed, intended and/or selectedto mimic and/or emulate the property(-ies) of other materials. Exampleproperties that may be emulated according to one or more aspects of thisdisclosure include, but are not limited to, an electron density, aneffective atomic number, and/or a photoelectric factor (Pe).

While example composite materials that may be used to emulate theproperties of aluminum alloys are described herein, it should beunderstood that composite materials may be formed according to one ormore aspects of the present disclosure that emulate other types ofmaterials and/or alloys, metal and/or otherwise. Further, any numberand/or type(s) of materials such as metal(s), alloy(s) (metal and/orotherwise), plastic(s), fluid(s) and/or ceramic(s) may be used to formcomposite materials according to one or more aspects of the presentdisclosure. Moreover, while calibration assemblies including compositematerials that may be used to calibrate downhole formation evaluationtools are described herein, it should be understood that compositematerials according to one or more aspects of the present disclosuremay, additionally or alternatively, be used to replace materials inother applications.

FIG. 1 depicts a partial cross-sectional view of an example wellsitedrilling system that can be employed onshore and/or offshore. In theexample wellsite system of FIG. 1, a borehole 11 is formed in one ormore subsurface formations F by rotary and/or directional drilling. Inthe illustrated example of FIG. 1, a drillstring 12 is suspended withinthe borehole 11 and has a bottom hole assembly (BHA) 100 having a drillbit 105 at its lower end. A surface system includes a platform andderrick assembly 10 positioned over the borehole 11. The assembly 10 mayinclude a rotary table 16, a kelly 17, a hook 18 and/or a rotary swivel19. The drillstring 12 may be rotated by the rotary table 16, energizedby means not shown, which engages the kelly 17 at the upper end of thedrillstring 12. The example drillstring 12 may be suspended from thehook 18, which may be attached to a traveling block (not shown), andthrough the kelly 17 and the rotary swivel 19, which permits rotation ofthe drillstring 12 relative to the hook 18. Additionally oralternatively, a top drive system may be used.

In the example of FIG. 1, the surface system may also include drillingfluid 26, which is commonly referred to in the industry as mud, storedin a pit 27 formed at the well site. A pump 29 may deliver the drillingfluid 26 to the interior of the drillstring 12 via a port (not shown) inthe swivel 19, causing the drilling fluid to flow downwardly through thedrillstring 12 as indicated by the directional arrow 8. The drillingfluid 26 may exit the drillstring 12 via ports in the drill bit 105, andthen circulate upwardly through the annulus region between the outsideof the drillstring 12 and the wall of the borehole, as indicated by thedirectional arrows 9. The drilling fluid 26 may be used to lubricate thedrill bit 105, carry formation cuttings up to the surface as it isreturned to the pit 27 for recirculation, and/or create a mudcake layer(not shown) on the walls of the borehole 11.

The example BHA 100 of FIG. 1 may include, among other things, anynumber and/or type(s) of downhole logging tools, such as alogging-while-drilling (LWD) module 120 and/or ameasuring-while-drilling (MWD) module 130, a rotary-steerable system ormud motor 150, and/or the example drill bit 105.

The example LWD module 120 of FIG. 1 is housed in a special type ofdrill collar, as it is known in the art, and may contain any numberand/or type(s) of logging tool(s), formation evaluation tool(s), and/orfluid sampling device(s). The example LWD module 120 may includecapabilities for measuring, processing, and/or storing information, aswell as for communicating with the MWD module 130 and/or directly withsurface equipment, such as a logging and control computer 160.

The example MWD module 130 of FIG. 1 is also housed in a special type ofdrill collar and contains one or more devices for measuringcharacteristics of the drillstring 12 and/or the drill bit 105. Theexample MWD tool 130 may also include an apparatus (not shown) forgenerating electrical power for use by the downhole system 100. Exampledevices to generate electrical power include, but are not limited to, amud turbine generator powered by the flow of the drilling fluid, and abattery system. Example measuring devices include, but are not limitedto, a weight-on-bit measuring device, a torque measuring device, avibration measuring device, a shock measuring device, a stick slipmeasuring device, a direction measuring device, and an inclinationmeasuring device. The MWD module 130 may also include capabilities forcommunicating with surface equipment, such as the logging and controlcomputer 160, using any past, present or future two-way telemetry systemsuch as a mud-pulse telemetry system, a wired drill pipe telemetrysystem, an electromagnetic telemetry system and/or an acoustic telemetrysystem.

FIG. 2 depicts a partial cross-sectional view of an example wellsitewireline formation evaluation system that can be employed onshore and/oroffshore. In the illustrated of FIG. 2, a downhole wireline tool 205 issuspended from a rig 210 in the wellbore 11 formed in the geologicformation F. The example tool 205 of FIG. 2 is deployed from the rig 210into the wellbore 11 via a wireline cable 215 and may be positionedwithin and/or moved through any particular portion of the geologicformation F. The portion(s) of the wellbore 11 to be tested may havebeen perforated using any number and/or type(s) of method(s) such asexplosive charges. As the example wireline tool 205 operates, outputs ofany number and/or type(s) of formation evaluation modules (one of whichis designated at reference numeral 220) may be sent via, for example,telemetry to the logging and control computer 160 and/or may be storedin any number and/or type(s) of memory(-ies) for subsequent recalland/or processing.

The example modules 120, 130 and/or 220 of FIGS. 1 and 2 may implementany number and/or type(s) of formation evaluation sensor(s), module(s)and/or tool(s) including, but not limited to, a density measurementtool, a photoelectric factor measurement tool, a neutron porosity tool,a pulsed-neutron tool, an acoustic tool, an electromagnetic tool and/ora magnetic resonance tool. The example tools 120, 130 and/or 220 may becalibrated using any of the alloy emulating composites and/orcalibration assemblies described herein, and/or may be calibrated usingcalibration alloys.

While drillstring and wireline tools 120, 130 and 220 are shown in FIGS.1 and 2, the composite materials described herein may be used tocalibrate any number and/or type(s) of additional or alternative toolsregardless of conveyance type and/or articulation method. Other exampletools include, but are not limited to, a slickline tool, a memorylogging tool, and a logging-while tripping tool. Additionally oralternatively, pad-type and/or mandrel-type tools may also be calibratedwith the composite materials disclosed herein. These lists are not meantto be all-inclusive but are intended to illustrate that aspects of thepresent disclosure may be used to calibrate a wide variety of tools.

FIGS. 3A-3E depicts an example calibration assembly 300 that may be usedto calibrate any of the example downhole tools 120, 130 and 220 of FIGS.1 and 2. While any of the example downhole tools 120, 130 and 220 may becalibrated using the example calibration assembly 300 of FIGS. 3A-3E,for ease of discussion, the tool of FIGS. 3A-3E will be referred to asdownhole tool 305. The example calibration assembly 300 of FIGS. 3A-3Eincludes a calibration insert 310 and a calibration base and/or block315. The example calibration insert 310 of FIG. 3 may include one ormore composite materials and/or composite material regions, one of whichis designated at reference numeral 320, configured to mimic and/oremulate one or more properties of a calibration alloy and/or calibrationmaterial.

FIG. 3A depicts an exploded view of the example calibration assembly300. FIG. 3C is a top cross-sectional view of the example calibrationassembly 300 taken along line 3C-3C of FIGS. 3B and 3E. FIG. 3D is aside cross-sectional view of the example calibration assembly 300 takenalong line 3D-3D of FIG. 3B. FIG. 3E is another side cross-sectionalview of the example calibration assembly 300 taken along line 3E-3E ofFIGS. 3B, 3C and 3D.

The example calibration block 315 of FIGS. 3A-3E is dimensioned, formedand/or machined to accept and/or receive the calibration insert 310. Theexample calibration block 315 may also be configured to isolate theexample downhole tool 305 from signals present in the environment and/orto prevent signals transmitted and/or radiated by the downhole tool 305during calibration from radiating from the calibration assembly 300 intothe surrounding environment. Use of the calibration block 315 may alsopermit the calibration insert 310 to be thinner than might otherwise berequired. The calibration block 315 may be formed from aluminum.

The example calibration insert 310 of FIGS. 3A-3E has an interiorsurface 325 configured and/or shaped to receive a particular downholetool type. The interior surface 325 is dimensioned, formed and/ormachined to correspond to a particular type, shape and/or dimensioneddownhole tool 305. The example calibration insert 310 has an exteriorsurface 330 configured to correspond to the shape and/or contour of thecalibration block 315. Accordingly, the example calibration insert 310enables the generically formed calibration block 315 to be used duringthe calibration of any number and/or type(s) of downhole tools 305having different dimensions and/or shapes. In other words, calibrationinserts 310 having differently contoured or shaped interiors may be usedto enable differently shaped tools 305 to be calibrated using the samecalibration block 315. The use of calibration inserts 310 also enablesdifferent measurements and/or sensors of the downhole tool 305 or othertools to be calibrated using the same calibration block 315. The examplecalibration insert 310 of FIGS. 3A-3E may be formed from a substantiallypure metal such as aluminum, an alloy, a calibration alloy, acalibration material and/or may contain one or more of the examplecomposite material regions 320. The use of an alloy and/or compositematerial may enable a broader range of material properties than asubstantially pure metal.

The example downhole tool 305 of FIGS. 3A-3E includes a signal sourceand/or transmitter S. The example downhole tool 305 also includes ashort-spaced detector and/or sensor SS and a long-spaced detector and/orsensor LS, which is further from the source S than the sensor SS. Theexample source S may transmit gamma rays, and the sensors SS and LS maydetect gamma rays. Using any number and/or type(s) of method(s),algorithm(s) and/or calculation(s), the apparent density, the bulkdensity, and/or the photoelectric factor of the calibration assembly 300may be determined using gamma ray measurements taken by the sensors SSand LS. While a particular downhole tool 305 having the source S and thesensors SS and LS is depicted in FIGS. 3A-3E, it should be apparent thatcalibration assemblies according to one or more aspects of the presentdisclosure may be used to calibrate downhole tools having any numberand/or type(s) of additional and/or alternative sources and/or sensors.

Because, as discussed above, substantially pure metals and alloys mayhave disadvantages for calibrating downhole tools, the examplecalibration insert 310 of FIGS. 3A-3E includes the example compositematerial region(s) 320. While in the example illustrated in FIGS. 3A-3Ethe composite material region(s) 320 are located in close proximity tothe sensors SS and LS, additionally and/or alternatively, largerportions of the calibration insert 310 may comprise composite materials.For example, the composite material regions 320 may be dimensioned toextend beyond the dimensions of the sensors SS and LS to accommodatemisalignment of the downhole tool 305 and the calibration insert 310.Moreover, while the example composite materials and/or compositematerial region(s) 320 of FIGS. 3A-3E are substantially identical, thecalibration assembly 300 may include any number and/or type(s) ofadditional and/or alternative composite materials and/or compositematerial regions.

The example calibration insert 310 of FIGS. 3A-3E comprisessubstantially pure aluminum into which a plurality of substantially puretitanium pins and/or cylinders, one of which is designated at referencenumeral 335, are inserted, adhered and/or press fit. As shown, theexample titanium pins 335 may be arranged in a substantially equidistantrectangular array to form a composite material or material region. Thediameter and spacing of the titanium pins 335 may be selected to emulatethe property(-ies) of a particular material and/or alloy, and/or toimplement a composite material having one or more desired calibrationproperties. Additionally, the diameter and/or spacing of the pins mayadditionally be selected so that the example sensors SS and LS sense thepin array 320 as a composite material rather than as its constituentcomponents. An example composite material 320 may be titanium pinshaving a diameter of 5/16 inches (approximately 0.794 centimeters) thatare spaced about 0.424 inches (approximately 1.077 centimeters) apartcenter-to-center.

While not shown in FIGS. 3A-3E, the example calibration assembly 300 mayinclude any number and/or type(s) of additional elements that positionand/or retain the calibration insert 310 within the calibration block315, position and/or retain the downhole tool 305 within the calibrationinsert 310, and/or facilitate carrying or otherwise transporting thecalibration insert 310. Further, a material (e.g., a cover) may beplaced on top of the calibration insert 310 and the downhole tool 305 toreduce and/or substantially prevent the presence of water and/ormoisture between the calibration insert 310 and the downhole tool 305.Such water and/or moisture could lead to inaccurate calibration. Theremay also be dams on either end of the calibration block 315 to preventany water that may surround the calibration block 315 from seepingbetween and/or on top of the calibration insert 310 and/or the downholetool 305.

The example calibration insert 310 of FIGS. 3A-3E may be formed from ablank and/or block of substantially pure aluminum by drillingrectangular grids of holes into which the example titanium pins 335 arepressed and/or inserted. The aluminum blank with the pins 335 insertedmay then be milled and/or machined to form the geometry illustrated inFIGS. 3A-3E. Alternatively, the aluminum blank may be milled and/ormachined prior to the holes being drilled and/or the titanium pins 335being inserted.

While the example composite material(s) and/or material region(s) 320 ofFIGS. 3A-3E comprise pin arrays, composite materials may be formed frommaterials having other dimensions and/or geometries. For example, asshown in the top and side cross-sectional views of FIG. 4A and FIG. 4B,respectively, cylindrical pins may be arranged in a hexagonal-shapedarray. As shown in the top and side cross-sectional views of FIG. 5A andFIG. 5B, respectively, rectangular or square pins rather thancylindrical pins may be used.

As shown in the cross-sectional views of FIGS. 6A, 6B, 7A, 7B, 8A and8B, composite materials may be formed by embedding one or more materialsinto a surface of the calibration insert 310. In the example of FIGS. 6Aand 6B, parallel bars of a first material such as titanium, one of whichis designated at reference numeral 605, are embedded into the topsurface 610 of the calibration insert 310. In the example of FIGS. 7Aand 7B, a rectangular-shaped piece 705 of a first material such astitanium is embedded into the top surface 610 of the calibration insert310. In the example of FIGS. 8A and 8B, a laminate of two pieces 805 and810 of different materials are embedded into the top surface 610 of thecalibration insert 310.

As shown in FIGS. 3A-3E, 4A, 4B, 5A, 5B, 6A, 6B, 7A, 7B, 8A, 8B, anynumber and/or type(s) materials having different dimensions and/orgeometries may be combined and/or assembled to form composite materials.In general, materials, dimensions and/or geometries are selected basedon any number of criteria. Example criteria include, but are not limitedto, manufacturability, sensitivity of the downhole tool 305 to signalsof different wavelengths, potential for corrosive material interactions,tolerance of materials to surface treatments such as anodization,availability of materials, intolerance to misalignment of the downholetool 305 and the calibration insert 310, and/or the extent to which thecomposite material may be sensed, measured and/or characterized as acomposite rather than as its constituent parts. Material and/or geometryselections may identified based on knowledge of well-known materialproperties and may then be evaluated using modeling and/or simulationtools to confirm and/or adjust material and/or geometry selections.

Composite materials may, additionally or alternatively, be formed usingmaterials other than metals and/or metal alloys. For example, compositematerials may be formed from any combination(s) of metal(s), alloy(s),ceramic(s), plastic(s), and/or fluid(s) such as water or oil. Ingeneral, materials may be selected based on the type(s) of test(s) thatthe downhole tool 305 is intended to perform. For example, metalmaterials may be appropriate for density measurements, hydrogenousmaterials such as plastics or water may be appropriate for neutronporosity tools, and/or combinations of metals and plastics forelectromagnetic and/or acoustic tools.

FIGS. 9A-9F illustrate example emulation properties of the example pinarray composite materials 320 of FIGS. 3A-3E. Across the x-axis of eachof the example graphs of FIGS. 9A-9F are a reference AI 7049-T73aluminum alloy that is to be emulated, pin diameters of 3/16″, 4/16″ and5/16″, and a solid piece of titanium. The example graph of FIG. 9Adisplays apparent density values measured by the sensor SS and theexample graph of FIG. 9B displays apparent density values measured bythe sensor LS. FIG. 9D depicts compensated density values computed fromthe apparent densities of FIGS. 9A and 9B. FIG. 9C shows the differencesbetween the compensated densities of FIG. 9D and the apparent densitiesof FIG. 9B. FIGS. 9E and 9F are photoelectric factors measured using thesensor SS and the sensor LS, respectively. As shown in FIGS. 9A-9E, apin diameter of 4/16″ results in properties that substantially match,mimic and/or emulate the reference aluminum alloy. Because in theexample of FIGS. 3A-3E a slightly higher photoelectric factor in therange of [5, 6] was desired, a pin diameter of 5/16″ was selected and,thus, the example composite material 320 of FIGS. 3A-3E may be superiorto the AI 7049-T73 aluminum alloy it is intended to replace. As theexample of FIGS. 9A-F illustrates, one or more materials and/orgeometries of a composite material may be selected and/or designedeither to mimic and/or emulate one or more properties of anothermaterial, and/or to have one or more specific property values. That is,a composite material does not have to be intended to mimic, emulateand/or replace another material but may be designed to have specificand/or desired properties.

FIGS. 10A-10F illustrate example emulation properties for the examplecomposite material geometry of FIGS. 7A and 7B. Across the x-axis ofeach of the example graphs of FIGS. 10A-10F are the reference AI7049-T73 aluminum alloy, and thicknesses of the inserted material 705 of0.05″, 0.1″, 0.2″, 0.3″ and 0.4″. The same values and/or properties areplotted in FIGS. 10A-10F as in FIGS. 9A-9F, respectively. As shown inFIGS. 10A-10F, an insert thickness of 0.1″ to 0.2″ yields materialproperties substantially similar to that of the reference aluminumalloy.

In view of the foregoing description and the figures, it should be clearthat the present disclosure introduces composite materials that emulateand/or mimic the properties of other materials, and calibrationassemblies using the same. In particular, the present disclosureintroduces calibration assemblies for use in calibrating downholeformation evaluation tools including a first body comprising a firstmaterial and having a first geometry, a second body comprising a secondmaterial formed to receive the first body, wherein the first and secondmaterials and the first geometry are selected so that a calibrationproperty of the calibration assembly substantially matches acorresponding calibration property of a third material.

The present disclosure further introduces methods including selectingfirst and second materials, selecting a geometry, machining the firstmaterial to the geometry to form a first body, machining the secondmaterial to form a second body to receive the first body, and assemblingthe machined first and second bodies to form a composite material,wherein the composite material has a calibration property thatsubstantially matches a corresponding calibration property of a thirdmaterial, wherein the property comprises at least one of a density ofelectrons, an effective atomic number or a photoelectric factor, and thethird material is different than the first and second materials.

The present disclosure moreover introduces methods includingtransmitting a signal from a downhole tool, receiving the signal at asensor of the downhole tool through a composite material formed from twoor more other materials through at least one of machining or assembly,wherein the composite material is configured such that the sensor isconfigured to measure a property of the composite material that issubstantially similar to that measured for a calibration material; and,adjusting an output of the sensor based on the measured property of thecomposite material.

The foregoing outlines features of several embodiments so that thoseskilled in the art may better understand the aspects of the presentdisclosure. Those skilled in the art should appreciate that they mayreadily use the present disclosure as a basis for designing or modifyingother processes and structures for carrying out the same purposes and/orachieving the same advantages of the embodiments introduced herein.Those skilled in the art should also realize that such equivalentconstructions do not depart from the spirit and scope of the presentdisclosure, and that they may make various changes, substitutions andalterations herein without departing from the spirit and scope of thepresent disclosure.

The Abstract at the end of this disclosure is provided to comply with 37C.F.R. §1.72(b) to allow the reader to quickly ascertain the nature ofthe technical disclosure. It is submitted with the understanding that itwill not be used to interpret or limit the scope or meaning of theclaims.

What is claimed is:
 1. A calibration assembly apparatus comprising: acalibration base having a first geometry; a calibration insertcomprising a first material and having a second geometry; and a secondmaterial being different from the first material and having a thirdgeometry; wherein the second geometry enables the calibration insert toreceive the second material to form a first composite region, whereinthe first and second materials and the second and third geometries areselected such that a calibration property of the calibration assemblyapparatus substantially matches a corresponding calibration property ofa third material.
 2. The calibration assembly apparatus of claim 1,wherein the second geometry of the calibration insert comprises aninterior surface corresponding to the shape of a downhole tool andenabling the calibration insert to receive the downhole tool.
 3. Thecalibration assembly apparatus of claim 2, wherein the downhole toolcomprises at least one of a density tool, a neutron porosity tool, apulse-neutron tool, a magnetic resonance tool, an acoustic tool, or anelectromagnetic tool.
 4. The calibration assembly apparatus of claim 2,wherein the first composite region is located on the calibration insertto be in close proximity to a sensor of the downhole tool when thedownhole tool is received by the calibration insert.
 5. The calibrationassembly apparatus of claim 4, wherein the first composite region isdimensioned to extend beyond the dimensions of the sensor to accommodatemisalignment of the downhole tool and the calibration insert.
 6. Thecalibration assembly apparatus of claim 1, wherein the second geometryof the calibration insert comprises an exterior surface corresponding tothe first geometry of the calibration base, and the first geometryenables the calibration base to receive the calibration insert.
 7. Thecalibration assembly apparatus of claim 1, wherein a second compositeregion is formed on the calibration insert.
 8. The calibration assemblyapparatus of claim 7, wherein the second geometry enables thecalibration insert to receive the second material at a locationdifferent from the first composite region to form the second compositeregion.
 9. The calibration assembly apparatus of claim 7, wherein thesecond geometry enables the calibration insert to receive a fourthmaterial at a location different from the first composite region to formthe second composite region, the fourth material being different fromthe second material.
 10. The calibration assembly apparatus of claim 1,wherein the third geometry of the second material comprises at least oneof a cylindrical pin, a rectangular pin, a square pin, a parallel bar,or a rectangular sheet.
 11. The calibration assembly apparatus of claim1, wherein each of the first material and the second material comprisesa metal, an alloy, a plastic, a fluid, or a ceramic.
 12. The calibrationassembly apparatus of claim 1, wherein the first material and the secondmaterial are different from the third material.
 13. An apparatus forcalibrating a formation evaluation tool comprising: a first bodycomprising a first material and having a first geometry; a second bodycomprising a second material formed to receive the first body; and athird body comprising a third material formed to receive the secondbody; wherein the first and second materials and the first geometry areselected so that a calibration property of the apparatus substantiallymatches a corresponding calibration property of a fourth material thatis different from the first and second materials.
 14. The apparatus ofclaim 13, wherein the first and second materials and the first geometryare selected based at least partially upon a property of a signal usedby the formation evaluation tool to evaluate a formation.
 15. Theapparatus of claim 14, wherein the property of the signal comprises atleast one of a wavelength, an energy, a scattering, or an absorption.16. The apparatus of claim 13, wherein the corresponding calibrationproperty of the fourth material comprises at least one of a density ofelectrons, an effective atomic number, or a photoelectric factor. 17.The apparatus of claim 13, wherein the second body has a second geometryenabling the second body to receive the formation evaluation tool, andwherein the location on the second body in which the first body isreceived forms a composite region that is located in close proximity toa sensor of the formation evaluation tool when the formation evaluationtool is received by the second body.
 18. A method, comprising:transmitting a signal from a downhole tool; receiving the signal at asensor of the downhole tool through a composite material formed from twoor more other materials through at least one of machining or assembly,wherein the composite material is configured such that the sensor isconfigured to measure a property of the composite material that issubstantially similar to that measured for a calibration material,wherein the composite material comprises a plurality of pins comprisinga first material inserted into a body comprising a second materialdifferent from the first material, the plurality of pins arranged in arectangular array; and adjusting an output of the sensor based on themeasured property of the composite material.
 19. The method of claim 18,wherein the property is at least one of a density or a photoelectricfactor.
 20. The method of claim 18, wherein the first material comprisestitanium and the second material comprises aluminum.